Clymer workshop manual covers the GL1800 2001 to 2010 and includes 2006-2010 Service Information and all 2001-2010 Color Wiring Diagrams on CD.
Clymer repair manuals are written specifically for the do-it-yourselfer. With step-by-step procedures, detailed photography and extensive use of exploded views, each manual is based on the complete disassembly of the machine. Unlike OEM manuals, which are purposely designed for the professional technician, with an impressive array of specialized tools, equipment and knowledge, Clymer manuals are designed for the first-time user.
TABLE OF CONTENTS
CHAPTER ONE / GENERAL INFORMATION
CHAPTER TWO / TROUBLESHOOTING CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP CHAPTER FOUR / ENGINE TOP END Cylinder head covers / Camshafts / Cam chain, tensioner and timing sprocket / Cylinder head / Valves and components CHAPTER FIVE/ENGINE LOWER END Removal installation / Rear crankcase cover / Primary gears / output shaft / Output shaft / Reverse shift arm / Crankcase / Pistons and connecting rods / Crankshaft / Oil strainer and pressure relief valve / Oil pump / Break-in CHAPTER SIX/CLUTCH Bleeding / Clutch master and slave cylinder / Clutch cover CHAPTER SEVEN/SHIFT MECHANISM AND TRANSMISSION External shift linkage / Mainshaft / Gearshift spindle / Shift forks and shift drum / Countershaft CHAPTER EIGHT/FUEL INJECTION AND EMISSION CONTROL SYSTEMS Fuel and vacuum hose / Depressurizing fuel system / Fuel pressure / Fuel flow / Fuel tank / Air filter / Injectors / Pressure regulator / Throttle body / Fuel pump / Baro and map sensor / Idle air control valve / Throttle position sensor / MIL Lamp Circuit Test / Cam pulse generator / Knock sensors / Oxygen O2 sensors / Vehicle speed sensor / Engine control module / Intake air temperature sensor / Engine idle speed adjustment / Emission control system labels / Secondary air supply system / Intake manifold / Malfunction indicator lamp MIL CHAPTER NINE/ELECTRICAL SYSTEM Charging system / Alternator / Ignition system / Ignition coil / Ignition pulse generator / PGM-FI ignition relay / Bank angle sensor / Timing / Starter / Reverse / Power control relays / Speed limiter / Lighting / Combination meter / Speedometer / Tachometer / Coolant temperature gauge / ECT sensor / Fuel gauge / Fuel level sensor / Oil pressure indicator and oil pressure switch / Ignition switch / Cruise control switches / Clutch switch / Brake light switch / Gear position switch / Sidestand switch / Relay box / Audio system CHAPTER TEN/COOLING SYSTEM Temperature warning system / Inspection / Hoses / Water pump mechanical seal / Pressure test / Reserve tank / Radiators / Fans / Fan relay / Thermostat CHAPTER ELEVEN/WHEELS AND TIRES CHAPTER TWELVE/FRONT SUSPENSION AND STEERING Handlebars / Front fork / Steering head and stem / Steering bearing preload / Steering head bearing races CHAPTER THIRTEEN/REAR SUSPENSION AND FINAL DRIVE Shock absorber / Suspension level relays / Suspension linkage / Swingarm / Final drive CHAPTER FOURTEEN AND FIFTEEN/BRAKES Linked brake system LBS / Brake fluid / Pads / Calipers / Front and rear master cylinder / Brake pedal / Secondary master cylinder / Delay valve / Proportional control valve / Brake disc / Brake bleeding, flushing and draining / Anti lock brake ABS troubleshooting / Wheel speed sensors / Pulser ring / ABS modulators / ABS electronic control unit ECU CHAPTER SIXTEEN/CRUISE CONTROL SYSTEM CHAPTER SEVENTEEN/BODY COMPONENTS AND EXHAUST SYSTEM Engine side covers / Seat / Passenger seat / Front and rear fender / Top cover / Fairings / Meter panel / Mirrors and front turn signals / Windshield / Top shelter / Trunk / Saddlebags / Remote transmitter / Remote transmitter and circuit troubleshooting / Trunk lock control unit / Saddlebag open switch / Exhaust system 2006-2010 SERVICE INFORMATION and all 2001-2010 COLOR WIRING DIAGRAMS on CD Procedures and specifications unique to 2006-2010 models (including airbag service procedures) are included on the CD Supplement included with this manual.